ktm oil drain plug stripped

I called him and found out they make a special kit for drain plugs. Jump to Latest Follow 21 - 35 of 35 Posts. KTM OEM Oil plug, 79430920044. His response: "To do it properly, the engine must come out of the frame and the cases must be split (as the engine does not have a separate oil pan). Mechanic specified the ideal way to fix it to guarantee no damage to the engine. Time-Sert makes a 12x1.5 repair kit that is specifically intended for drain plug repair. Stripped Oil Pan Drain Plug Threads. I have no idea what the pitch is, all I know about my plug … An oil pan is made from either stamped steel or aluminum, and either metal can be damaged if the oil drain bolt is over-tightened or cross-threaded. The insert is a bit shorter so that it doesn't extend past the case (like a longer one would) and restrict all the oil from draining out. I have a 2009 KTM Duke 690. Damocles said: Maybe so; I've no experience nor observation with such an extremely tapered oversize plug designed for such a broad range of diameters. Aluminium is too good of a heat conductor for differential expansion to work well either but you could try hitting the plug with a cold spray. Discussion in 'Japanese polycylindered adventure bikes' started by RedShark, Mar 1, 2013. Fixing A Aluminum Stripped Oil Pan Drain Plug. 19. Mine is getting bad. I stripped the threading on my 82 kz550. Sheesh, way to go pal. Today’s vehicles are usually built with aluminum oil pans. would applying liquid gasket on the drain plug works? I did the same thing on my 07 250xcf today i think i will try a heli coil with alot of locktight on the heli coil hope it works. Joined: May 10, 2005 Oddometer: 3,730 Location: Honolulu. The main reason why an oil drain plug gets stuck is due to sludge. Only 1 left in stock - order soon. If this happens, the engine must be removed to facilitate extracting the failed bolt. thanks for your help Steve Cars and truck built in the 80s and 90s often had steel oil pans that were made of strong thick steel that rarely got stripped out. Husqvarna TXC250 oil drain bolt stripped. Drained the oil to change my timing chain and it felt weird coming out but i didnt worry there was no shavings. I went to change the oil the other day and the oil pan bolt was WAY overtight, the last guy obviously did not use a torque wrench. Stripped oil drain bolt. I would say find a dealer that has the stuff and let them do it. Let's talk about KTM Motorcycles and their subsidiary bikes like husqvarna here! You chip it out the best you can. 5% coupon applied at checkout Save 5% with coupon. Having a stripped oil pan drain plug is a very common problem on today’s vehicles. No one in town had a helicoil that size, So went to the local honda dealer because the the local polaris dealer is a A hole and I refuse to buy anything from him ever again. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. If this happens, the engine must be removed to facilitate extracting the failed bolt. Joined: Sep 9, 2009 Oddometer: 13 Location: Utah, USA. They work on aluminum automobile oil pans, so maybe. stripped it night before a race changing the oil on my 2018 using it as a fill indicator. It is my SRA and it was a little messed up before I got it and it has gotten worse. Bah. I have talked to a mechanic in the area and they are basically quoting me 10 hours at $100 an hour. Jump to Latest Follow 1 - 20 of 35 Posts. Maybe I'm sure you can buy M13 sump plugs by the boat load. During oxidation, the molecules of engine oil break down. Missing race today. Looks to be in good shape and aside from some odd … Here are the four options to repair a stripped drain plug. Prev. $5.19 $ 5. NEW TIME-SERT … MacWildcat Posts: 412 Joined: 01 Dec 2006 00:59. So I picked up a new bike today. Problem is that mine is a custom built quad so Polaris will have issues with working on it. Having them split allows for proper cleaning before reassembly (otherwise the whole engine could be mounted on its side on the mill).". The internal hex design of the O.E.M. 5.0 out of 5 stars 4. Stripped Oil Drain plug on KTM. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. I gather this is KTM 125 or 200 since you have drain plugs on both sides. 29. My IRS is fine last time I did a change. Allen wrench in and sh@t!!! 19. Moderate tightening pressure with a 8" ratchet yields 0 movement. 4.5 out of 5 stars 15. Expanding rubber oil drain plug. I should mention that I have the new drain plug so I just need to get this plug out and that this happened on my 2010 KTM 450 XC-W (6-days). I will say I've used them on cars with success. It's a 2010 Streetfighter S. I know that the previous owner has done one but I don't know how long ago. Malcolm Smith motorcycles used a 14mm x 1.25 helicoil and replaced the original plug with the plug Yamaha used in the cylinder head on many models in the "spare" spark plug hole. Ive been advised to use a timesert. They are the way to go for sure. Dog River Tools Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle. all has been good except a hopefully minor issue. The Latest @PING 7. Have you ever gone for an oil change and been told the threads on your oil pan drain have been stripped? Over torqued so much that bolt extractors wouldn’t work. I ran a thread fixing tap through it and it is not tightening up. BOOOOOOOOOO!!!!! You will need to purchase the larger M14x1.5 drain plug and washer from your local parts house. If there are no threads then it will not be a candidate for repair. Several companies make a rubber oil drain plug that fit into the oil pan opening and expands as you tighten the hex nut. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. The internal hex design of the O.E.M. So, I held the wrench as tight as I could, and tried to whack the wrench with a hammer to break it free. If you are just going oversize, maybe you could go with a quick change plug from an auto store, I am not sure how small they make them though. Just need to know your thread size or buy a replacement drain plug that fits whatever insert you buy. Back when I was a kid I stripped the drain plug on my then-new 1976 250CR. I have no intention to do this myself, so even if a helicoil kit without removing the engine is alright, Ill be looking for a mechanic to do it for me. mine was a little off and the plug wasn't flush with the cases so it is now also sealed up with RTV, I see what you mean, quite expensive. Drain oil, lay bike on side and clean area well with brake cleaner. We have a live chat box also! Oil Drain Plug stripped : ride for life said 2007-01-31 05:09 Hi, I have a 71 sportster and like an idiot, forgot to turn the gas off. Go get a TIME SERT. Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan. Which quad? Only 12 left in stock - order soon. It worked like a charm on my victory and is IMHO the best repair for a stripped … Any comments by anyone who has used them or something similar? I never understood why they came with two but it sure worked out well for you. been leaking alittle before that, seems like my last shop i went with stripped it. I didnt purchase as the guy asked me for the pitch of the plug. The case is very thin in the drain location with only a small lip cast into it to allow for the drain plug threads to hold. Tiny Bolt, Major Disaster. 99. Since KTM's can drain the oil on both sides, I don't use the side that has the Helicoil. Stripped Oil Drain plug on KTM. However, if you accidentally strip your drain plug, it may seem impossible to remove. They installed a helicoil and it seems to have done the trick. So ... What to do when the threads in the aluminum casting start getting stripped by years of drain plug removal? Don't be scared, its not a problem unless you treat it like a jackass. Stripped drain plug. 1 of 2 Go to page. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. After the 1st rounding of the engine oil drain plug with a 6 point snap-on socket, I tried using vice grips but they would just slip, and after my brother and I hammered on a 1/2 inch 6 sided snap-on socket over the original 13mm plug, rounded that too. Penetrating oil is unlikely to help you as the threads are well lubed already and on the wrong side of an O-ring seal. So I picked up a new bike today. I did the same thing, i stripped the drain bolt. Buy 2, save 3%. They’re cheap, but they don’t last. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Check 'em out. Yamaha 250 hp oil drain plug id help drain plug on 2016 ktm 350 sxf drain plug on 2016 ktm 350 sxf i have a stripped oil drain plug help oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugDiy Ist With Stripped Oil Drain Plug Renn PorscheI Have A Stripped… Read More » I got the replacement screen/drain plug installed today. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. Get it as soon as Mon, Dec 28. Drain oil, lay bike on side and clean area well with brake cleaner. Its on like Donkey Kong. I brought my bike into the dealer and they warrantied it for me. Come join the discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds, and more! Mechanic is going overboard. Post by MacWildcat » 03 Aug 2010 22:54. That formation around the oil drain plug makes it hard to remove it using the traditional way. Found one here. It comes with 5 inserts so I might be able to make it back..... A forum community dedicated to all Polaris owners and enthusiasts. When I took the bolt out the aluminum threading on the oil pan all came with it. Helicoil, timeserts, or get an oversized drain plug. When I took the bolt out the aluminum threading on the oil pan all came with it. $5.00 shipping. My suspicions came true. You will need to cut down the insert or you won't be able to drain all the oil at change time.. Read about it all and make your decision. It is a 12x1.50. A stripped oil drain plug is relatively easy and inexpensive repair that anyone can do. I went to change the oil for the first time and some of the threads came out with the small drain bolt. I stripped the threading on my 82 kz550. They claimed that my 2005 car is old and that is the reason the threads are stripped. Except, it has - from purchase - slowly dripped oil from low on the engine. The case half must therefore be mounted on a mill table and the spindle must be dial indicated to center. If there are no threads then it will not be a candidate for repair. I am debating what to do, buy the kit and wait or call the dealers. Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. It seems like I’m being swindled here, and the whole reason I take my car to them is to ensure work is done correctly. $21.29 $ 21. I went ahead and got the kit today. Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta by STR. The oil then tends to oxidize under high temperatures. $5.00 shipping. Only problem is they are typically an inch long or so and your pan is probably 1/4"-1/2" thick at the drain hole. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. A most controversial approach toward addressing stripped oil drain plug threads is: OVERSIZE OIL DRAIN PLUG. The very next thing you are told is you need a new one. I'm not sure I would do this myself, but they make an oversize 12X1.5mm plug for automobiles. Might work; my assessment: "If it SEALS, it HEALS!" The Oil Drain Filter Tool for KTM, Husaberg, Husqvarna, Beta by STR is an easy to use device for draining the engine or transmission oil on your KTM, Husaberg, Husqvarna, Beta 2-stroke or 4-stroke without making a mess or getting oil on the skid plate. JavaScript is disabled. Videolester Adventurer. Sucks. This lip also has slots and holes in it to allow for complete oil draining. Going to look for a helicoil kit next week. $11.99 $ 11. I spent an hour trying to get the oil drain screen bolt out of my KTM 530 and finally gave up just before I got the sawzall out and started hacking at the cases (just kidding, but I did drop a few f bombs). Add oil and rode the bike. Stripped Oil Drain plug on KTM. 8 posts • Page 1 of 1. The bolt obviously will not go back in. FREE Shipping on orders over $25 shipped by Amazon. my sons ktm 520 dirtbike has a stripped oil drain plug. 2021 Vital MX 250 Shootout. Havent had an issue in 40hrs & 6000ft permanent elevation change. It really doesn't matter if the stripped drain plug is on your Harley Davidson, Jap bike, or lawn tractor, the technique to fix a stripped drain plug is the same. They work on aluminum automobile oil pans, so maybe. $17.79 $ 17. 5 hours later...well, i\´m sure you already know. any temp solution? RedShark Long timer. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. I then JB Welded a plug using the bolt. Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . Neighbor of mine liked my Wee-Strom so much he went out and bought a nice clean used on last month. So we put it up on the bench and see if the plug is loose. Changing your vehicle's oil on your own is a cheaper alternative to paying a shop to do it. While I was back at it, I had to get the extractor off the original - it was still stuck to the old bolt and rounded head. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. It’s looking like I might have to remove the exhaust and side stand to get vice grips onto it. Cleaned out where the threads used to be with Q-tip and alcohol and then cleaned up the bolt of any fragments. Is there and oversize plug for it? I have used jb weld many times on bikes, it always held up no matter what i used it for. The molecules mix with the dirt in the engine coming from comb… After a quick trip to the store for 5 quarts of oil and a funnel and a final "tightening" of the rubber plug (a rubber plug does not have threads, so it is basically shoved into the oil pan drain) he was on his way, filled with fear that the plug would simply fall out, drain all the oil, ruin the engine and leave him stranded on the side of the road. Only 12 left in stock - order soon. Now on the 3rd oil change, it pretty evident the threads were stripping out on the case. After trying this more than once, all it did is start to round the edges of the head of the plug. 29. I was trying to do an oil change on a bike that's just got 4200 miles on it. Sheesh, way to go pal. Jump to Latest Follow 21 - 35 of 35 Posts. Helicoil it and be done with it. Your favorite bike, accessories, problems, advice and everything in between! thanks for your help Steve Your engine needs oil to run. During my latest visit I was informed that my oil plug is stripped and the oil pan will need to be replaced before my next service. 08 OUTLAW 525 S *trail tech endurance*wilson racing fox shox*twin air*Maier*R.E.M*PRM desert front*PRM 6 pack *HMF QRS**. 2007 525--JD jet kit+Titanium screw,PP Nerfs(Pro Armor)+Heel pocket(REM), EHS lid,UNI Filter, BRAP Bolts,Vapor computer,PP Hand Guards,GPS Tab,12 volt accessory outlet, rear fender braces,PP Frt.+ Rear grab bar, 15 tooth sprocket,(updated rear suspension),I-razr's on 10" Douglas, KTM slave/case saver, Case vent (Thumper Racing), Muzzy full S.S. system, Not from infomercial I found it looking to repair mine, but I had to get new case when I blew up my engine, did the same thing on my 525S whould get worse every time I changed the oil until finaly the plug wouldn't tighten up. The oversized plugs are designed to self tap into the hole. A stripped oil drain plug can lead to major engine failure, so take a moment to learn about the best practices for avoiding it and what your options are for repair if it’s too late. My drain plug was also stripped out from the factory. I gather this is KTM 125 or 200 since you have drain plugs on both sides. $5.19 $ 5. What are you guys doing on the stripped drain plugs? Get it as soon as Tue, Jan 12. I've personally had "miracle cures" from this approach. The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. 2. | Quote. It's cool in the Lounge. my sons ktm 520 dirtbike has a stripped oil drain plug. Is the mechanic going overboard? FREE Shipping. filter bolt/plug prematurely fails under repetitive use. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. $21.29 $ 21. Open to all Polaris models including the Outlaw, Predator, and Sportsman. I JB welded it in. ... Forum Main Tech Help/Race Shop Stripped Oil Plug Thread . I will say I've used them on cars with success. Only 13 left in stock - order soon. He's got a K&N Oil Filter on it. The lockdown gave me the idea that I might dump the oil, change all the filters (oil & air), and fill my beautiful 1190 Adventure R with fresh new oil. I noticed that there was an oil leak from the oil drain plug under the bike. They’re a … Joined: Nov 29, 2008 Oddometer: 35 Location: The Left Coast of Canada. New comments cannot be posted and votes cannot be cast. I have a 2009 KTM Duke 690. As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. Stripped Oil Drain Plug. I didnt purchase as the guy asked me for the pitch of the plug. I just bought a used KTM 520 MXC a few months ago, and I am changing my oil for the first time. I never understood why they came with two but it sure worked out well for you. Press J to jump to the feed. If you do it yourself be very carefull that you get it straight, and use red loctite on the insert. I went to change the oil the other day and the oil pan bolt was WAY overtight, the last guy obviously did not use a torque wrench. Videolester , Oct 10, 2014 #1. KTM OEM Oil plug, 79430920044. i noticed drips of oil on the concrete in the shed then had a look and also noticed a little bit of oil around the drain bolt washer and a little spread of it on the engine case just slightly below where the bolt is. This extremely durable KTM/Husaberg stainless steel external hex design plug/bolt can handle repeated use without deforming or stripping. I have a KTM 450 EXC 2004 model. Does anyone know if you can drain all the oil out of the bottom screen or the screen on the side below the shifter becuase if i can i will JB weld my drain plug in … Long story. The bolt obviously will not go back in. I thought I was the only one that had this problem. Any comments by anyone who has used them or something similar? Someone must have screwed up the threads before jeff got it. This is quite an expensive repair and one that you can avoid. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. Just remember to be a good neighbor. Cross-threaded it so the threads broke apart. Every now and then, you will find a mechanic who thinks the oil drain bolt should be tightened with an impact gun. Jump to content KTM 2 Stroke Upon inspection, it looks like it's coming from the drain plug. ~Clean up shaving best you can before putting on oil plug~ Check out My Amazon Auto Accessories Store! Pull up a couch. The Oil Drain Filter Tool for KTM, Husaberg, Husqvarna, Beta by STR is an easy to use device for draining the engine or transmission oil on your KTM, Husaberg, Husqvarna, Beta 2-stroke or 4-stroke without making a mess or getting oil on the skid plate. RedShark, Mar 1, 2013 #1. The 525 IRS or the 450S reborn into a 525S? All went well until the rear engine drain plug required removal. Are the threads in your oil drain plug hole stripped? EDIT: Bad title, the pan is stripped, not the bolt. I have only gone through 2 oil changes so far... Scared of what is to come.. 05 TLD-Trailtech clamp, TAG T2 Bars, Spider Grips, Hydraulic clutch, Rath K&N Intake , FMF Titanium 4 slipon, , DG nerfs/heel guards, DG grab bar, Blingstar Iron Cross Bumper, Fullflight +2 A arms, Rath MX Hubs, Razr 2's, Sidewinder 41 Tooth Rear, Sprocket Specialist 40 Tooth Rear. Here's a cheap and easy fix for a stripped oil drain plug thread problem. When I went to remove the drain plug, it wouldn't budge. Post by MacWildcat » 03 Aug 2010 22:54. Put it back in and it seemed good until it got just past finger tight, at that point i put on a ratchet to tighten it down. Discussion in 'Thumpers' started by ragen, Sep 10, 2009. ragen, Sep 10, 2009 #1. ragen Adventurer. 2008 Outlaw 525 IRS, Pure Polaris Bumpers, Pure Polaris Nerf Bars, REM Aluminum Heel Guards, Rekluse Pro, PP/FMF Power Core 4, UNI Filter, EHS Lid, JD Jetting, ITP Holeshot GNCC Tires, Acerbis Hand Guards, and Stickers! Content was already tagged with this Tag. We use time serts at work. Stripped drain plug. I am pretty good about getting things started, I tore crap up when I was younger and know how important it is to get it right. How to fix stripped drain plug on 2014 KTM 350 SXF . should run in the same tread just cut it out a little more. M15 x 1.5mm Oil Drain Plug Tap Thread Repair Kit 7Pcs Oil Pan Drain Thread Repair Tool Kit Oil Pan Screws Rethread Tool Compatible with Car Motorcycle Sump Gearbox BMW Toyota ST0087C. Prev. Might just buy the kit so I can do the IRS also. 5.0 out of 5 stars 4. Discussion in 'The Garage' started by Videolester, Oct 10, 2014. Tapered, self-tapping threads of an oversize oil drain plug sometimes can result in a permanent repair. Buy 2, save 3%. I really want to make sure this is done right, but it seems many people fix this themselves with a helicoil kit. Stripped drain plug. Stripping the threads in the pan can cause the oil to leak out around the bolt. Go. I noticed that there was an oil leak from the oil drain plug under the bike. FREE Shipping. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. if its a 12x1.5 why can't you buy a 13x1.5 tap ? ktm 640 lc4 stripped oil drain bolt extraction solutions. Someone Gorrilla'd the thing on TO THE MAX. Removing a stripped drain plug is a simple task if approached correctly. 295 Posts #21 • Aug 10, 2018. My suspicions came true. Reactions: Big Daddy, rankdog and … I think it cost me $10 for the repair. FREE Shipping on orders over $25 shipped by Amazon . Did not work. 1; 2; First 2 of 2 Go to page . When I tried just pulling it apart with my hands, the bolt cap actually separated from the plastic screen assembly. You will need to purchase the larger M14x1.5 drain plug and washer from your local parts house. No chips may stay inside the cases. To me its the best stuff around short of welding. It's a common occurrence because those plugs are tightened so lite that over tightening them usually strips them. 79. Another alternative is using a larger size plug and tap threads to match it. Nope. you've stripped out the head. They even installed a magnet in the plug. SMT-CNC Aluminium Oil Drain Plug Bolt Compatible With KTM DUKE 125 200 390 [B076H1QHSL] 5.0 out of 5 stars 1. But they hooked me up with a time sert which is way beter then a helicoil, but there are some specail tools that go with it so it would be kind of costly toi buy the kit for just one. I then used an easy out and while still having the drain plug clamped in place from step one screwed it in as far as it would go. Jb weld or any good epoxy will seal it right up. Only 7 left in stock - order soon. So finally had it happen to me after 2 TRX450R's and a KTM, i not have a stripped engine oil drain hole. Press question mark to learn the rest of the keyboard shortcuts. Went to autozone to purchase the oil tite self tapping drain plug as seen in this link Stripped Oil Plug Threads Fix . Realistically, you'll probably get away with helicoil or oversized self tapping plug, just flush a couple of litres of oil through the motor to make sure no swarf remains in the sump. For a better experience, please enable JavaScript in your browser before proceeding. Beta drain plug replacement kit 4t 2016 leaking oil pan bolt magic oil drain plug mine is a caterpillar oil drain valves How To Fix Stripped Drain Plug On 2016 Ktm 350 Sxf Tech Help Race Motocross Forums Message Boards Vital MxStripped Oil Drain Plug On Ktm520 Adventure Rider2018 Ktm 150sx Gear Oil Drain Plug… Read More » SMT-CNC Aluminium Oil Drain Plug Bolt Compatible With KTM DUKE 125 200 390 [B076H1QHSL] 5.0 out of 5 stars 1. Repairing a stripped oil drain hole with a Helicoil Insert. All that is required is a few tools and 10 minutes of spare time. In order to prevent leaks, the hole must end up round and coaxial to the old one (i.e normal to the sealing surface). Related: Edit Tags Done. It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. Went to autozone to purchase the oil tite self tapping drain plug as seen in this link Stripped Oil Plug Threads Fix. Gone but will never be forgotten. As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. Stripped oil drain plug. 1; 2; First 2 of 2 Go to page. filter bolt/plug prematurely fails under repetitive use. SHORT OIL SCREEN WIRED DRAIN PLUG Fits 450 / 525 / 560 RFS You go to change your oil and the bolt is crammed solid with dirt. After a few hit and miss attempts at solving the problem, it seems that the leak has been stopped!

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